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Henkel adds specialty tapes and AI-powered adhesive simulation to its EV battery portfolio

Henkel adds specialty tapes and AI-powered adhesive simulation to its EV battery portfolio
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  • Henkel is expanding its EV battery adhesives portfolio with the introduction of specialty tapes and an AI-powered adhesive simulation platform.
  • The new Loctite Specialty Tapes enhance production efficiency by providing water-based, low-VOC solutions for various battery assembly functions.
  • Loctite Solve aims to streamline the development process by enabling engineers to simulate adhesive formulations digitally, thereby reducing the need for physical prototypes.

The introduction of Henkel's new offerings at Battery Show Europe 2026 underscores a critical evolution in the electric vehicle (EV) battery sector, where efficiency and innovation are paramount. As the demand for EVs accelerates, the need for advanced materials that facilitate faster production and enhanced performance becomes increasingly urgent. Henkel's expansion into specialty tapes and AI-driven simulation tools positions the company to meet these challenges head-on, providing solutions that not only improve assembly processes but also support the overall lifecycle of battery technology.

The Loctite Specialty Tapes represent a significant advancement in adhesive technology, designed specifically for the unique requirements of battery assembly. These water-based, low-VOC tapes are engineered to handle essential functions such as bonding, insulation, shielding, and thermal management. By moving beyond traditional liquid adhesives, Henkel is offering a more versatile approach that can streamline production processes and enhance the reliability of battery systems. This shift is particularly relevant as manufacturers seek to optimize their assembly lines for speed and consistency, crucial factors in meeting growing market demands.

Complementing the specialty tapes, the Loctite Solve platform introduces a transformative approach to adhesive formulation. By allowing engineers to create and simulate virtual adhesive formulations, including innovative chemistries, the platform facilitates early evaluation of material performance. This capability is expected to significantly reduce development time by enabling material qualification decisions to occur earlier in the design cycle, thus minimizing the reliance on physical prototypes. The implications for product development are profound, as this technology could lead to faster innovation cycles and more effective use of resources.

Additionally, Henkel's showcase of Bonderite functional coatings and thermally triggered debonding technologies further enhances its comprehensive offerings for the EV market. These innovations not only improve dielectric strength and thermal resistance in battery components but also introduce non-destructive methods for separating bonded components. This capability is particularly valuable for repair, reuse, or recycling, aligning with the industry's increasing focus on sustainability and lifecycle management.

As Frank Kerstan, Head of E-Mobility Europe at Henkel, articulates, the integration of these new products and digital tools creates an end-to-end ecosystem that empowers customers to innovate more rapidly while mitigating risks. This strategic expansion not only positions Henkel as a leader in the evolving landscape of EV battery technology but also reflects a broader trend towards more sustainable and efficient manufacturing practices in the automotive sector.

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